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Balancing machine Tool Dynamic TD Automatic

Main features

  • Automatic measuring and compensation of unbalance on 1 and 2 planes
  • Automatic correction of the unbalance by drilling or milling
  • Comfortable handling via touchscreen
  • Balancing software TDC 4.0
Your current product selection:
Balancing machine Tool Dynamic TD Automatic

Tool Dynamic TD Automatic
Automatic Balancing Machine

Main features

  • Automatic measuring and compensation of unbalance on 1 and 2 planes
  • Automatic correction of the unbalance by drilling or milling
  • Comfortable handling via touchscreen
  • Balancing software TDC 4.0

Tool Dynamic TD Automatic
Automatic Balancing Machine

We take balancing to the next level: faster, better, more efficient!

The Tool Dynamic TD Automatic is a truly universal CNC-based balancing machine with automated correction of the unbalance. It automatically compensates the unbalance in one or two planes by drilling or milling. The machine can work vertically and horizontally. The balancing machine is controlled by an integrated 19’’ touchscreen. The numerical control is a Siemens 840DSL, which can be accessed simultaneously with the balancing software.

Automatic Balancing – that’s how it works:

After measuring the unbalance the software calculates how deep the machine must drill, mill or grind in order to compensate the unbalance. The balancing spindle turns into the correct position. The integrated CNC unit moves to the pre-selected balancing plane and automatically removes the appropriate amount of material. Done. Balancing could not be any quicker or easier. Errors, such as those caused by incorrect marking on the tool holder or through inadvertently incorrect drilling depths are no longer an issue.

  • Measures and compensates unbalance in one step
  • Rapid, easy and economic
  • No incorrect drilling on the rotor
  • Integration into automatic production lines is possible
  • Specific software for particular methods of balancing available

Tool Dynamic TD Automatic – automatic vertical CNC based balancing machine: Maximum of comfort, maximum of process reliability with highest efficiency and precision.

Your benefits at a glance:

  • Correction of unbalance is fully automated by drilling, milling or grinding in one or two planes with the help of an integrated simultaneous 4 Axis CNC machine tool
  • Integrated and exchangeable balancing adapters clamp rotors with highest precision. There are standard adapters for all common interfaces and customized solutions for special purposes
  • Gripper for automated indexing (optional). It can be mounted without any additional tools and changed together with the balancing adapter
  • Chips are removed by exhaust (suction) equipment
  • Central lubrication enables a nearly maintenance free 3 shift use
  • Balancing spindle and control box are cooled
  • Dynamic measuring mode enables shortest measuring times – balance and control your rotors in record time!
  • Simple measuring mode: Measuring, drilling and checking in less than 1 minute!
  • Integration of robot unit is possible – embody your balancing machine in your production line!
  • Intelligent software allows the fast and efficient re-balancing of already balanced rotors

Technical data subject to change without prior notice.

Tool Dynamic TD Automatic balancing time

Balancing in record time!

  • Balancing: Simple measuring mode, drilling and checking
  • TD Automatic: Balancing in less than 60 s
  • Conventional balancing: Balancing in less than 300 s
Tool Dynamic TD Automatic balancing time

Balancing in record time!

  • Balancing: Simple measuring mode, drilling and checking
  • TD Automatic: Balancing in less than 60 s
  • Conventional balancing: Balancing in less than 300 s
Automatic and flexible assembly of the CNC-balancing machine Tool Dynamic TD Automatic with the KUKA flexFELLOW

Automation concept with KUKA flexFELLOW

    • Automatic and flexible assembly with mobile robot unit KUKA flexFELLOW possible
    • Touch-sensitive features make it possible to permanently eliminate bulky safety guards
    • Reduced space requirements for automation

       

    Automatic and flexible assembly of the CNC-balancing machine Tool Dynamic TD Automatic with the KUKA flexFELLOW

    Automation concept with KUKA flexFELLOW

      • Automatic and flexible assembly with mobile robot unit KUKA flexFELLOW possible
      • Touch-sensitive features make it possible to permanently eliminate bulky safety guards
      • Reduced space requirements for automation

         

      Tool Dynamic TD Automatic CNC machining unit

      Automatic balancing

      Automated compensation of unbalance via CNC machining unit

      Tool Dynamic TD Automatic CNC machining unit

      Automatic balancing

      Automated compensation of unbalance via CNC machining unit

      Tool Dynamic TD Automatic gripper

      Automatic balancing

      Integrated balancing adapter and gripper for automatic index measuring

      Tool Dynamic TD Automatic gripper

      Automatic balancing

      Integrated balancing adapter and gripper for automatic index measuring

      Tool Dynamic TD Automatic software

      Integrated control and balancing software

      • Numerical control Siemens 840 Dsl
      • Balancing software Tool Dynamic TDC 4.0
      Tool Dynamic TD Automatic software

      Integrated control and balancing software

      • Numerical control Siemens 840 Dsl
      • Balancing software Tool Dynamic TDC 4.0
      Tool Dynamic TD Automatic application example compressor wheel

      Application example: Compressor wheel for turbocharger

      Balancing by peripheral milling axial

      Tool Dynamic TD Automatic application example compressor wheel

      Application example: Compressor wheel for turbocharger

      Balancing by peripheral milling axial

      Tool Dynamic TD Automatic application example grinding wheel

      Application example: Balancing of grinding wheels by axial drilling

      Balanced grinding wheels reduce the surface roughness of the work piece what leads to a remarkable increase of the process performance and to a higher precision of the end product.

      Tool Dynamic TD Automatic application example grinding wheel

      Application example: Balancing of grinding wheels by axial drilling

      Balanced grinding wheels reduce the surface roughness of the work piece what leads to a remarkable increase of the process performance and to a higher precision of the end product.

      Tool Dynamic TD Automatic application example milling head

      Application example: Balancing of a milling head in 2 planes

      Long projecting tools must be balanced in two planes in order to eliminate the couple unbalance (dynamic balancing). At longer tools that leads to a higher cutting capacity and a better surface finish.

      Tool Dynamic TD Automatic application example milling head

      Application example: Balancing of a milling head in 2 planes

      Long projecting tools must be balanced in two planes in order to eliminate the couple unbalance (dynamic balancing). At longer tools that leads to a higher cutting capacity and a better surface finish.

      Tool Dynamic balancing adapter, balancing devices by HAIMER

      HAIMER balancing adapter with automatic clamping

      • μm precise clamping for highest measuring accuracy and repeatability
      • Easy and quickest changing due to compact design. A re-calibration of the machine is not neccessary
      Tool Dynamic balancing adapter, balancing devices by HAIMER

      HAIMER balancing adapter with automatic clamping

      • μm precise clamping for highest measuring accuracy and repeatability
      • Easy and quickest changing due to compact design. A re-calibration of the machine is not neccessary

      Technical data

      Measuring accuracy [gmm] < 0,5
      Max. tool diameter [mm]400
      Max. tool length [mm]600
      Max. tool weight [kg]50
      Operational range X-axis [mm]160
      Operational range Y-axis [mm]400
      Operational range Z-axis [mm]250
      Operational range B-axis [mm]360°
      Rapid mode on all axis [m/min]20
      Max. rpm balancing spindle [U/min]1400
      Max. torque balancing spindle [Nm]35
      Interface CNC unitVDI 30
      Max. rpm CNC unit [U/min] (Adjustable)6000
      Max. torque CNC unit [Nm] (At S3-25%)15
      Max. drilling capacity (In hardened steel HRC 60)Ø 10 mm
      Operational range of rotor in horizontal mode Max. diameter [mm]400
      Operational range of rotor in horizontal mode Max. height [mm]250
      Operational range of rotor in vertical mode Max. diameter [mm]400
      Operational range of rotor in vertical mode Max. height [mm]280
      Order No.  
      80.260.00
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